Batteries Demystified by Ramesh Natarajan

Send us a text👉 यह एक ट्विस्ट के साथ केस स्टडी है। ✅ आज का एपिसोड इस बात पर है कि क्या नहीं करना है!➡️ आम तौर पर, एपिसोड जानकारीपूर्ण, ज्ञान-साक्षात्कार या सलाहकार प्रकार के होते हैं। मेरा मतलब यह है कि वे इस बात पर ध्यान केंद्रित करना चाहते हैं।➡️ मैं आपको एक कहानी बताता हूँ। मेरा मतलब है कि यह एक सच्ची घटना है जिसने मुझे हैरान कर दिया। मुझे एक समस्या का समाधान करना था और समाधान मुझे नहीं मिल रहा था। अंत तक सुनें और आप घटनाओं के मोड़ से आश्चर्यचकित होंगे।➡️ मुझे एक बैटरी निर्माता का फोन आया जिसने कहा कि उसे अपनी बैटरी प्लेटों से पेस्ट निकलने की समस्या का सामना करना पड़ रहा है। अस्वीकृति और वारंटी दावे 20% थे।➡️ उनकी समस्या ने मुझे आश्चर्यचकित कर दिया, लेकिन उनकी समस्या के समाधान ने उन्हें बहुत खुश किया।➡️ उन्होंने मेरी सलाह मानी और ऐसा करने के लगभग 4 महीने बाद मुझे फोन करके confirm की कि - बैटरी प्लेटों से पेस्ट निकलने की उनकी समस्या दूर हो गई है। बैटरी निर्माता बहुत खुश हुआ और मुझसे मिलने के लिए 500 किलोमीटर से अधिक की यात्रा की।➡️ मुझे खुशी है कि समस्या का समाधान हो गया है और जैसा कि मैंने इस एपिसोड की शुरुआत में कहा था - क्या नहीं करना है यह उतना ही महत्वपूर्ण है जितना कि क्या करना है।➡️ उनकी परेशानी की वजह क्या थी ये समझने के लिए ये एपिसोड जरूर सुनें।Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a text➡️ बहुत सारे बैटरी वितरक, डीलर और कुछ मामलों में निर्माता भी हैं जो ग्राहक को बताते हैं कि वे बैटरी बनाने के लिए शुद्ध सीसे का उपयोग कर रहे हैं  जबकि प्रतिस्पर्धी  पुनर्चक्रित सीसा का उपयोग कर रहे हैं ।➡️ अब यह वास्तव में सच नहीं है। ➡️ बड़े स्थापित बैटरी निर्माताओं सहित एसएमई बैटरी निर्माताओं द्वारा उपयोग किया जाने वाला सभी बैटरी पुनर्चक्रित सीसा से होता है।  बैटरी निर्माण के लिए बाजार में जो सीसा घूम रहा है, उसका अधिकांश भाग पुनर्चक्रित सीसा से है।  ➡️ लेकिन किसी भी मामले में, इस बिंदु को स्पष्ट करने की आवश्यकता थी और इसलिए मैं बैटरी उपयोगकर्ताओं को सूचित करना चाहता था कि शुद्ध सीसा का उपयोग सीधे बैटरी ग्रिड या बैटरी बनाने के लिए नहीं किया जाता है।➡️ रीसाइकिल किए गए सीसे का उपयोग सभी बैटरी निर्माताओं द्वारा किया जाता है। Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a text✳️ Is it practically possible or economically viable? ✳️▶️ When a battery stops performing well or even fails within its warranty period, it must be thoroughly checked before being scrapped. ▶️ As a battery ages, its performance naturally declines—much like the human body. ▶️ Speaking of which, here's a helpful analogy: think of your body with all its organs. As we age, our organs wear down over time. Some of them deteriorate gradually, while others may completely fail. ▶️ This same process happens in batteries, with their internal components breaking down over time.▶️ But here’s where it gets interesting: claims are floating around those batteries—ones that have reached the end of their life or even been scrapped—can be regenerated and given a new lease on life. ▶️ So, is this realistic? The short answer is: it depends.Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a text✳️ A Case Study: Another one on - What Not To Do!▶️ When a tubular bag or gauntlet fails in a battery – is it always due to the tubular bag?▶️ As a battery manufacturer, where does the investigation of the battery warranty claim caused due to the tubular bag failure end? ▶️ As a tubular bag manufacturer what is to be done when repeated claims arise from one or few battery manufacturers blaming tubular bags as the reason for battery failure?▶️ How important is manufacturing process knowledge for battery component manufacturers?▶️ Listen to this episode and gain interesting and unbelievable insights. This episode is as important for tubular bag manufacturers as for battery manufacturers.Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textYou must have heard the buzzword BUSINESS STRATEGY.Is it just another buzzword that big companies throw around?What does it mean for smaller businesses? How can a strategy help small and medium-sized businesses grow and stay ahead of the competition? In today’s episode I shall try to break it down in simple terms, talking about what strategy is, why it’s important, how you can create a strategy and use it effectively in your own business. Whether you're new to this concept or looking to improve your business approach, this episode will help you understand how a good strategy can make all the difference.To help me do this I have an expert Mr. Biman Gandhi - who has been with me on an earlier podcast episode, where we talked about Negotiation Skills. Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textAre you weighing your battery plates before assembly?Are you under the impression that weighing unformed plates and segregating them helps improve your battery quality?Is it just another fad that you are blindly following?Is it useful & affordable for small and medium businesses? In today’s episode, I shall try talking about this popular phenomenon that adds no value and is an unnecessary costly exercise.Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textLead-acid batteries, a process-oriented product, is not as simple to manufacture as it seems. Battery manufacturers must know What Not To Do  which is as important as What To DoThis podcast episode is a case study with a twist.The battery manufacturer was losing tons of money for a simple fault of hisThe identification of the problem was difficult.Listen till the end and enjoy this interesting episodeVisit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textThe lead-acid battery industry is going through turbulent times.Battery manufacturers have to contend with new battery chemistries entering the market.Lithium-ion batteries are taking away certain applications that were the preserve of lead-acid batteries.The battery manufacturers are competing with each other and getting into a price war - with many manufacturers shutting down shop.The customers have become more demanding.Manufacturers with deep pockets and good negotiation skills are surviving.All battery manufacturers must sharpen their negotiation skills to remain in business. How to do it, is the question.Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textIn today’s episode, I have a dear friend, Mr. Achim Lulsdorf, to discuss an important aspect of battery manufacturing.Your response to the previous two episodes featuring Mr. Achim has been fantastic, and I’m sure you’ll benefit from listening to him today as well.In a previous episode, I highlighted the importance of battery charging. That was in April 2023 ‘Secret Revealed – The Key To Long-Lasting Batteries’.However, we’ve both realized that battery formation still doesn’t receive the attention it deserves from manufacturers. Many high-quality batteries perform poorly in the field or have a shortened lifespan due to neglect during the final stage-battery commissioning charge or initial charging.Mr. Achim and I believe this critical aspect of battery manufacturing needs more focus and proper resources. We therefore decided to do this episode.Mr. Achim has served as the CTO of Hammond Industries and the R&D Chief of Exide India. He is a busy international consultant, constantly traveling and often away from his base in the USA.I love podcasting with him, but securing his time is difficult.Mr. Achim has over 34 years of extensive experience in the field. I greatly admire his willingness to share his knowledge of lead-acid batteries.Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textIt gives me great pleasure to inform you that my dear friend Mike - Dr. Michael McDonagh, decided to contribute to my podcast. During our conversation, he generously shared a wealth of his expertise on GEL batteries.Dr. Michael McDonagh is a battery industry veteran from Wales in the UK. He completed his PhD in Metallurgy and Materials Science in 1977. That same year, he joined Crompton Batteries, marking the beginning of his distinguished career in the battery industry.Since then, he has played several roles in the battery business, including worldwide consultant, and has made major contributions to the battery industry. He and I first met in 1998.Dr. Michael McDonagh is currently the technical editor of BEST magazine, an international periodical focused on batteries and associated topics.This episode includes his thoughts and responses to the following questions, as well as a few others.How exactly is a Gel battery different from flooded electrolyte batteries? How does the performance of a GEL battery vary with a flooded electrolyte battery?Do these batteries need to be operated in a specific environment? I mean AC rooms or in rooms with good ventilation?Which is a better battery in terms of life and performance? Flooded Type, AGM, or GEL type?Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textLead-acid batteries, that last long and perform well need good-quality active materials. Active materials have to be made using good-quality Lead Oxide.Understand the difference between Ball Mill Oxide and Barton Pot Oxide.Listen to Mr. Francesco Marfisi talk about how a good quality ball mill can give you savings in power, good quality adhesion of paste to the grid, better acid absorption, environmental protection, etc.Listen to Mr. Francesco Marfisi talk about why tetragonal lead oxide is better than orthorhombic structure oxide.Understand from Mr. Francesco Marfisi the benefits of the Lead Shaver System that does away with many uneconomical operations that had to be carried out to cast lead cylinders.Most importantly, listen to Mr. Francesco Marfisi talking about the importance of temperature control which is an essential parameter to be adhered to during the manufacturing process of lead oxide.Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textLead-acid batteries, a sustainable product, conforming to a circular economy are made using recycled lead.All used batteries are collected as scrap for melting and smelting. These scrap batteries are recycled. They are smelted and refined. The refined lead is combined with other metals to be used again in the future.The recovery of lead from scrap batteries is one of the major advantages that makes lead acid batteries economical and a favorite of the circular economy advocates.All battery manufacturers including established large-scale industries use recycled lead to make alloys for the grid. The lead oxide used as active material in the battery though made from pure lead, is in a majority of the cases obtained from recycled lead.Some distributors & dealers of batteries misinform the battery user that their batteries contain pure lead and the competition uses recycled lead. This podcast episode debunks the myth that battery manufacturers using recycled lead make substandard batteries. Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textDive into the fascinating world of battery technology with our latest podcast episode!Learn about the crucial role of paste additives in enhancing battery performance.Discover how fiber, barium sulfate, carbon, and other additives improve battery efficiency.Explore the intricate details of paste mixture components and their functions.Understand why additives are essential for maintaining battery capacity and prolonging battery life.Know the importance of each additive and how they work together synergistically.Uncover practical tips for optimizing additive usage in battery production processes.Don't miss out on this informative episode!Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textFor fifty episodes, I have tried to be your trusted navigator unraveling the mysteries of batteries with my expertise and experience. From the fundamental principles to the latest innovations, each episode has been a captivating journey, offering invaluable knowledge and practical insights to enthusiasts, professionals, and curious minds alike.Through engaging discussions, expert interviews, and informative deep dives, 'Batteries Demystified' has not only educated but also inspired its audience, fostering a deeper appreciation for the pivotal role lead acid batteries play in our daily lives and the future of technology.As I commemorate this milestone, let me extend my heartfelt gratitude to your enduring support at all times. Here's to fifty episodes and to many more electrifying adventures ahead with 'Batteries Demystified!'Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textAre you sure that the grids you use are suitable for pasting?What are the parameters to be monitored & controlled at various stages of mixing and pasting and flash drying?How important is the temperature of the mix at various stages of mixing?What are the minimum and maximum temperatures of the paste mix?Is the paste mix to be continuously cooled or should it not be cooled throughout?What must the moisture levels and temperature of the pasted plate be as it exits the flash dryer?For answers to all of the above and a lot many more questions – listen to this podcast episode. To get in touch with me please click on:www.rameshnatarajan.inVisit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textआज का पॉडकास्ट एपिसोड सुनें जिसमें बताया गया है कि बैटरी डिजाइनिंग और परीक्षण के समय तटस्थ इलेक्ट्रोड का उपयोग क्यों किया जाना चाहिए।यह एपिसोड पॉजिटिव से नेगेटिव एक्टिव मटेरियल निर्धारण के अनुपात के संबंध में मामले पर केंद्रित है।यह सुनिश्चित करने के लिए विषय पर विस्तार से चर्चा की गई है कि के एक्टिव मटेरियल असंतुलन के कारण बैटरी की विफलता से बचा जा सके।यह एक एक्टिव मटेरियल के रूप में इलेक्ट्रोलाइट की भूमिका भी बताता है।इस मनोरम एपिसोड से न चूकें, जो अन्य एपिसोड से अलग होते हुए भी अत्यधिक जानकारीपूर्ण और दिलचस्प है।Visit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textListen to today's podcast episode which explains the reason why a neutral electrode must be used at the time of battery designing and testing.The episode dwells on the matter as regards the ratio of positive to negative active material determination. The topic has been discussed in detail to ensure that the failures of batteries due to an imbalance of active material can be avoided. It also explains the role of electrolyte as an active material.Don't miss out on this captivating episode which though different from other episodes is highly informative & interesting.To get in touch with me please click on:www.rameshnatarajan.inVisit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textListen to today's podcast episode which clarifies the reasons for the failure of active material filling in tubular bags/gauntlets. The episode dwells on the various reasons for the variation of filling of active materials and suggests measures to be taken to manufacture good quality tubular plates.The topic has been discussed in detail to ensure that the failures of batteries due to inconsistent plate quality can be avoided.Don't miss out on this captivating episode which is highly informative & interesting.To get in touch with me please click on:www.rameshnatarajan.inVisit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textListen to today's podcast episode in which I share my thoughts on the subject of the survival of lead-acid batteries.The episode dwells on the hot topic of discussion that bothers lead acid battery manufacturers. A topic that crops up whenever the battery manufacturers meet. The question is – Will lead acid batteries survive the era dominated by Lithium-ion?Please do share your thoughts on this subject. Your responses have always been motivating and I look forward to your feedback and suggestions.Don't miss out on this captivating episode which is highly informative & interesting.To get in touch with me please click on:www.rameshnatarajan.inVisit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries

Send us a textListen to today's podcast episode which clarifies the reasons for failure of batteries due to bursting of tubular bags/gauntlets.The episode dwells on the various reasons for failure and lists out the requirements of various characteristics of a good gauntlet. The outline of the process of manufacture of gauntlets also forms a part of this episode.The topic has been discussed in detail to ensure that failures of batteries due to bursting of Tubular Bags/Gauntlets can be avoided. Don't miss out on this captivating episode which is highly informative & interesting.To get in touch with me please click on:www.rameshnatarajan.inVisit, www.RameshNatarajan.in to stay connectedJoin my network on LinkedIn to engage on social mediaView my videos on my Youtube Channel to get further insights of Lead Acid Batteries